How To Install A Clutch Cable On A Motorcycle

Learning how to install a clutch cable on a motorcycle can be daunting and intimidating for the first time. But, with some patience and practice, you’ll soon find it’s not as hard as it seems. It’s an important job that needs to be done right in order to ensure your safety while riding.

In this article, we will discuss how to install or change a clutch cable on a Harley Davidson motorcycle step-by-step. So whether you’re replacing an old one or just learning how to do it yourself, following these steps will help make sure the process is smooth and successful!

How To Install A Clutch Cable On A Motorcycle Quick Guide

Installing a new clutch cable on a motorcycle requires the correct tools and knowledge of how to access the clutch components. Here are the steps for how to install clutch cable:

  1. Remove the Old Clutch
  2. Access the Adjuster
  3. Lubricate the New Cable
  4. Start Installation
  5. Tighten the Adjuster and Finish

When finished, you can enjoy your newly installed clutch cable! Be sure to test it out before riding your motorcycle to make sure everything is working properly.

How To Install A Clutch Cable On A Motorcycle Steps

With these steps, you should now be able to easily know how to change a clutch cable on a motorcycle.

Step 1: Remove the Old Clutch

  • To begin, locate the cable adjustment nut located at the center of the cable. Tighten this nut using a wrench.
  • Then, find the clutch lever’s cable adjuster and loosen its lock nut. Proceed to tighten the cable adjuster until it reaches the perch of the cable lever.
  • Proceed to align the cable grooves on the perch and the adjuster.
  • Then, you can remove the end barrel of the clutch cable from the lever and pull it through the grooves to free it.

Step 2: Access the Adjuster

  • To remove the motorcycle clutch cable, begin by accessing the adjuster at the motor end by removing the clutch plate.
  • Locate the adjuster and loosen the locking nut, then turn the adjuster counterclockwise until it’s free of the clutch release.
  • This will allow you to pull the cable through the groove and release it from the catch.
  • Next, remove any brackets still holding the cable in place before pulling it free.

Step 3: Lubricate the New Cable

Before installing the new clutch cable, it’s important to lubricate it. This will help to increase its lifespan and decrease the chances of it seizing or snapping.

It’s best to use lubricants specifically designed for motorcycles and apply them on the moving and pivoting parts, such as the lever barrel. Make sure to apply enough lubricant and then secure the adjuster located in the middle of the cable tightly.

Step 4: Start Installation

  • To install the cable, start at the clutch plate end and attach the barrel to the clutch release before tightening the adjuster by hand.
  • Follow the same path as the old cable and secure it in place with brackets.
  • Once you have pushed the cable through the perch groove, hand-tighten the adjuster without touching the lock nut.
  • Finally, attach the cable barrel to the clutch lever.

Step 5: Tighten the Adjuster and Finish

  • To tighten the motorcycle clutch cable properly, first, ensure it is loosely in place.
  • Then, adjust the cable at the point where it connects to the engine by tightening it until it sits against the clutch release.
  • After that, loosen it a bit to create enough clutch play before finally tightening the locking nut.

Common Questions About How To Install A Clutch Cable On A Motorcycle

How often should you replace a motorcycle clutch cable?

To ensure that your cable lasts for a long time, it’s recommended to include cable inspection in your regular maintenance routine. Generally, a good cable should last for a few years, and sometimes even longer. However, if you notice that your gear shifts aren’t smooth or the clutch lever is stiff, it could be a sign that your clutch cable needs replacement.

Where does the clutch cable attach to?

Typically, clutch cables are connected to the top of a clutch pedal and then directed towards a clutch fork positioned on the bell housing of a manual transmission. In the case of heavy-duty vehicles, there may be multiple clutch cables that extend downwards to the clutch fork.

What are the possible reasons for a clutch cable breaking?

A faulty or damaged clutch pressure plate might be the culprit as it can increase the stress on the cable, causing it to snap. The pressure plate applies pressure on the clutch and engages it with the flywheel.

Is clutchless shifting bad for your motorcycle?

Using clutch-less up-shifting on a motorcycle can improve bike control and acceleration. With some practice, it can be done without harming the gearbox and may even lessen wear and tear.

Is it bad to hold the clutch in while driving motorcycle?

When a rider repeatedly squeezes and releases the clutch while riding, it can cause jerking, bucking, and even stalling. Even if the throttle is steady, this clutch movement can cause abruptness and instability.

Video How To Install A Clutch Cable On A Motorcycle on a Harley Davidson

Want to know how to change a clutch cable on a Harley Davidson? Then this video is for you! You’ll witness the entire process, from removing the old cable and installing a new one. Get ready to learn how to install a clutch cable on your motorcycle quickly and easily!

Final Thoughts On How To Install A Clutch Cable On A Motorcycle

Installing a new clutch cable on your motorcycle is a great way to keep it running smoothly. Taking the time to do this yourself can save you money in the long run, and by following our step-by-step guide, you should have no trouble getting it done correctly.

If at any point during the installation process, you feel like something isn’t right or that more help may be necessary, don’t hesitate to reach out for professional assistance. Remember: when working with motorcycles always take safety precautions! Now that you know how to install a clutch cable on a motorcycle, get out there and start riding!

Author

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Author
Daniel Wilson is a motorcycle enthusiast and expert on all things related to motorcycle parts and apparel. After studying mechanical engineering, he dedicated himself to researching and testing various parts and accessories to become one of the most knowledgeable writers in the industry. His vision is to offer a comprehensive selection of high-quality motorcycle parts and apparel while providing expert advice and guidance to riders of all levels. As the lead writer for MotorcyclePartsAndApparel.com, Daniel combines his technical expertise with a witty and engaging writing style, providing readers with informative and entertaining reviews and how-to guides.
Photo of author
Author
Daniel Wilson is a motorcycle enthusiast and expert on all things related to motorcycle parts and apparel. After studying mechanical engineering, he dedicated himself to researching and testing various parts and accessories to become one of the most knowledgeable writers in the industry. His vision is to offer a comprehensive selection of high-quality motorcycle parts and apparel while providing expert advice and guidance to riders of all levels. As the lead writer for MotorcyclePartsAndApparel.com, Daniel combines his technical expertise with a witty and engaging writing style, providing readers with informative and entertaining reviews and how-to guides.